Transforming Semiconductor Manufacturing with Smart Data Solutions: A Case Study of a Leading Company’s Control Room Integration with BXB Solutions
Introduction
The well-known semiconductor company is famous for its solutions in automotive, mobile, smart identification, television, and other electronic devices. Facing continuous technological development and market competition, they needed to improve production efficiency and quality and optimize manufacturing processes to meet growing demand. Utilizing Big Data technologies and methods can sustainably optimize production methods, particularly by continuously generating a large volume and variety of real-time data from production line machinery. This allows identifying key procedures for process optimization and yield improvement, discovering innovative business opportunities, and enhancing output and profitability information. During anomalies, existing data can be analyzed and compared to pinpoint and resolve issues, achieving zero information dead ends, thus optimizing and enhancing decision-making in smart manufacturing.
BXB Smart Meeting Room Solutions
VDM Network Distributed Multimedia Publishing Solution: This solution facilitates efficient communication and audio-visual transmission between various terminal devices through ultra-low latency networks, enabling more flexible and convenient monitoring operations.
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SC-100 Smart AVIoT Controller
This controller allows real-time one-page management of connected devices and power through computers or tablets, supporting quick zoom in/out of images, easy switching of video sources, and PTZ camera control. It efficiently handles live streaming, recording, and director switching, presenting excellent image quality. Scheduled device control simplifies meeting operations and environmental control. -
VDM-4051 AV over IP Controller
This device allows easy control of the monitoring system via tablets, smartphones, etc., supporting video wall splicing and AVoIP equipment management for comprehensive control of various environments. -
VDM-4010/4020 4K Over IP Matrix Encoder/Decoder
This equipment combination provides 4K video extension functions, supporting connections and management of various devices, meeting the needs of multi-spliced video walls, split-screen displays, KVM management, and real-time live streaming, quickly deploying multimedia monitoring systems. -
VDM-4024 Distributed AV over IP Switch
With 24 high-speed network ports, this switch enables real-time communication and management between multiple devices, supporting web operation settings for real-time monitoring of online device screens, enhancing monitoring efficiency. -
S-550M350 55″ Video Wall LCD
Featuring high-quality, high-brightness, and ultra-narrow bezel, this video wall provides the best picture effect. The flexible use of eight screens in a creative combination maximizes presentation benefits, helping decision-makers comprehensively understand data and information. -
DAM-0808 8×8 Digital Audio Matrix Processor
Offering multifunctional audio input/output processing, advanced audio technology, and modules, this platform provides excellent audio experience through multi-device management. -
PAB-5240 Power Amplifier (100V-240V)
Providing up to 240W output per channel, this amplifier enhances audio effects within the field. -
WS-8140 Adjustable Column Waterproof Speaker
Offering long-distance transmission and clear sound quality, reducing feedback, and improving speech clarity. -
PSC-1202 Sequence Control Unit
Automatically controls the on/off of field devices, saving energy consumption, achieving automated control, and remote management. -
WKVM Wireless Presentation
Without traditional wired connections, participants can project content from BYOD devices (such as phones, tablets, or laptops) onto the large display in the conference room, sharing presentation content, images, or videos instantly, eliminating the time for signal line insertion and replacement.
Usage Outcomes and Benefits
By utilizing the VDM Network Distributed Multimedia Publishing Solution, the semiconductor company’s control room achieved real-time monitoring and analysis of production data. Coupled with the SC-100 Smart AV IoT Controller, all devices were easily controlled, enhancing operational efficiency and convenience, making control room management more intelligent and user-friendly.
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Multi-Data Monitoring Comparison:
Production data from multiple machines and computers in the control room were simultaneously displayed on the video wall for analysis and comparison, optimizing processes and improving yield. -
Real-Time Information Sharing:
Using the wireless presentation system, existing data content and multiple data sets were instantly shared on the video wall, quickly identifying and resolving issues, optimizing smart manufacturing, and enhancing decision-making. -
One-Page Control Efficiency:
All devices, functions, and power could be easily managed through a computer or tablet, achieving comprehensive one-page control, significantly improving personnel work efficiency. -
Environmental Protection and Energy Saving:
The paperless meeting environment reduces dependency on paper, while the environmental control system minimizes energy consumption, ensuring efficient energy use and supporting sustainable development needs. -
Enhanced Information Security Awareness:
Data and information browsing, without the time for signal line insertion operations, ensured confidentiality through USB transmission, improving data privacy and reducing security concerns.
Promoting Future Sustainable Development. Fully digitizing data and information, managing and integrating them through systems, and presenting them in real-time on the video wall for comparison and analysis. This reduces significant paper waste, implements paperless operations, and achieves corporate carbon reduction goals.
Future Expansion and Application
In the future, as the semiconductor company expands its business globally, the demand for meeting environments will continue to increase. They can adopt BXB’s comprehensive conference system solutions to meet their online communication needs across multinational locations.
The core of this solution is to provide the semiconductor company with a high-quality visual and auditory communication platform. Through professional site evaluations and seamless integration with existing conference equipment, complemented by the SC-100 Smart AV IoT Controller, the smart management of the conference room is elevated to new heights. The automatic tracking PTZ camera precisely captures every participant’s movement, ensuring seamless communication in every exchange, while desktop microphones and waterproof column speakers ensure clear and stable sound in online meetings and cross-national communications.
These devices not only significantly improve meeting efficiency and communication quality but also continuously promote the semiconductor company’s development and competitiveness through enhanced interaction and cooperation among global engineers. More importantly, in daily production management and responding to emergencies, they ensure smooth information flow and communication, enabling the company to respond more flexibly to market changes. Additionally, the high degree of automation and operational convenience of the conference system, combined with the spliced video wall’s deep data analysis, not only meets the semiconductor company’s precise decision-making needs but also further enhances production capacity and market competitiveness, ensuring the company’s sustainable development and competitive advantage.
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